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The Flexor Hallucis Longus transfer for Achilles reconstruction is a straight-forward and effective operation for salvaging various situations which have resulted in a deficient and de-functioned Achilles tendon.
The flexor hallucis longus tendon is easily accessed sitting just anterior to the Achilles tendon and can be safely harvested as long as care is taken to identify and avoid the posterior tibial neuro-vascular bundle. It has not been my experience in performing this procedure for over 15 years that any more than a single incision is required to access and harvest adequate length of the FHL for reconstruction. If the tendon is slightly too short for a bone anchor it can be woven into the native Achilles insertion and sutured.
The Arthrex Biotenodesis screw is a useful implant to anchor the harvested tendon into the calcaneus, though the tendon can be woven into the native Achilles insertion also. The key is appropriate tensioning of the transfer.
Despite the slightly more involved nature of surgery compared to primary Achilles repair the period of immobilisation and recovery and outcome are little different.

INDICATIONS
1)Delayed presenting Achilles rupture within the first three months: For cases where tendon ends cannot be opposed or tissue to be repaired is very poor quality.
2)Any delayed presentation Achilles ruptures after 3 months.
3)As a reconstruction after radical Achilles debridement: Where debridement results in significant loss of tendon tissue the transfer has a definite role. These will be cases of tendinosis with exceptionally poor tendon quality(which is rare), chronic infection & widespread gouty infiltration of the tendon.
4)As a salvage after a failed primary debridement for tendinosis: Most cases of tendinosis irrespective of degree of severity are appropriately dealt with by a primary debridement .On rare occasions this fails to resolve symptoms and more minor degrees of tendinotic change are then radically excised. Again this is a rare situation.
5)An over-lengthened Achilles: A way of “tightening” an over-lengthened but intact Achilles, as can occur after non-presentation at the time of rupture or over-zealous early range of movement rehabilitation after Achilles rupture.
SYMPTOMS & EXAMINATION
The classical presentation occurs in most patients with the sensation of being kicked in the Achilles , on occasion this includes an audible “crack”. Patients are almost always unable to continue any meaningful weight-bearing on the effected leg and a fair degree of bruising and swelling ensues rapidly. The bruising is however not invariable as a proportion of patients who rupture do not tear the sheath and all haematoma remains contained post rupture leading to no bruising. Peoples proclivity for seeking early medical advice does vary. By 2 weeks there is little residual local Achilles pain, though function will be invariably reduced, and the injury may be mis-recalled as an ankle sprain. A low index of suspicion should be had for all ankle injuries presenting late and Achilles rupture looked for in all. Reported symptoms may include instability , anterior ankle pain (due to poorly counter-balanced ankle dorsi-flexion), calf pain, significantly reduced function, a newly acquired limp and ankle swelling .
On examination the patient will not be able to perform a single heel rise , but a double heel rise (with weight bearing upon the uninjured side) will be possible and is therefore a useless test to perform. It may be possible to palpate a defect in the tendon but swelling may preclude this. With the patient relaxed and supine gentle dorsi-flexion on the injured side should produce a significant increase in the detectable movement given the Achilles is a major passive posterior restraint to ankle dorsi-flexion. With the patient prone a calf squeeze will not produce ankle plantar-flexion if the Achilles tendon is ruptured. The amount of movement resulting even when the tendon is intact can be subtle and so the un-injured side should be examined first.
INVESTIGATION:
Ultrasound:An ultrasound scan is the investigation of choice with the acute rupture In skilled hands this will allow not only confirmation of diagnosis but also whether the tendon ends sit it good apposition.
A further benefit of ultrasound is the fact that the deep calf veins can be imaged for DVT at the same sitting .There is a recognised increased incidence of DVT associated with Achilles rupture (as well as cast immobilisation).
In the revision situation, which is by enlarge what the FHL transfer is used for, an MRI would be my preference in most cases.
MRI: In the revision situation an MRI is a more objective investigation to interpret and as a “route map” for a surgeon intra-operatively is more easily interpreted.
ALTERNATE OPERATIONS
Tendon Allograft: Consider Wright Graft-jacket. Appropriate tendon re-tensioning is of paramount importance again.
Othre tendon transfers: The peroneals are considerably smaller muscles compared to FHL though also in the neighbourhood. The Flexor Digitorum Longus has also been used in this situation as has peroneus brevis.
Turn-down Achilles technique. Dependent on the quality of the Achilles tendon.
Synthetic materials. Both Carbon fibre and Dacron are described.
CONTRAINDICATIONS
Caution needs to be exercised in patients with poor vascularity , poor skin quality , Diabetes and immuno-suppresive medications or steroids .The operation is not contra-indicated but the chance of wound infection or break down higher and patients should be consented appropriately. Protracted wound healing and the requirement for secondary reconstructive plastic surgery are rare eventualities that patients need to be aware of and Surgeons need to be realistic about.
In patients with previous Achilles surgery the old scars should generally be re-used to avoid the risk of producing a narrow skin bridge between two scars which may result in skin necrosis.
In low demand patients a deficient Achilles may be best managed with an AFO type splint and appropriate rocker soled footwear.
Patients must be able to manage the post-operative protocol.

Almost all Achilles repairs can be carried out with the patient supine
The incision used is postero-medial between the Achilles and the medial malleolus.
One or two side supports should be placed on the operated side at thigh and trunk level whilst several sandbags are placed under the opposite buttock , thus turning the operated leg into 90 degrees of external rotation
The further addition of rolled up sterile towels allow an extra element of helpful rotation and access to the back and lateral aspects of the tendon
Thigh tourniquet to be used and flowtron calf compression pump on non operated calf.
Prophylactic antibiotics and LMWHeparin peri-operatively & post-operatively
Bipolar diathermy only is used.

5-6 weeks in below knee cast post-operatively non-weight-bear
The initial 2 weeks foot position may be slight equinus if needed ( if transfer tight ) but aim for neutral position of foot by 2 weeks .
Dressing changes at 1 & 2 weeks
Long Air-cast boot to follow after 5-6 weeks
Of upmost importance through-out the post-operative period is that the wound is looked after . Wound infection and small areas of breakdown occur easily in a freshly healed wound that is allowed to rub on socks/shoe-wear after a patient is out of cast.
Any exudate from the wound which is allowed prolonged contact with the wound will further exacerbate any skin breakdown . Dressing changes may therefore need to be frequent if such a complication ensues.
Once out of cast I routinely advise another month of daytime dressings when in shoes and also nocturnal dressings whilst any of the wound remains unhealed
Showering & bathing is allowed from when out of cast
Commence range of motion excercises and non-weight bear strengthening regieme from when out of cast
Avoid pushing Ankle dors-iflexion range early as this risks over-lengthening/stretching the newly repaired tendon
Increase weight bearing as comfortable in boot , likely able to come off crutches by 8 weeks post op
Commence weight-bearing rehab (strength & balance) from when able to full weight bear.
Static bike from 7 weeks
Cross-training from 9 weeks
Light Full weight bearing jog on treadmill from 11-12 weeks
(sooner on Alter-G treadmill or in pool)

Flexor Hallucis longus transfer in treatment of Achilles tendinosis.
J Bone Joint Surg (Am) 2013. 95(1):54-60.
L C Schon et al
An older surgical population , average age in the mid 50s, in whom the FHL transfer was used to supplement Achilles debridement (which itself has a good outcome). 24 month follow up revealed significant improvement in function and pain (within 3 to 6 months of operation though continuing to improve). Single heel raise was the slowest aspect to improve. 2/3 rds of patients observed no alteration in balance due to loss of FHL function (but 1/3 rd did).
Flexor Hallucis Longus transfer for treatment of chronically ruptured Achilles tendons.
Journal of Orthopaedic Surgery 2009 .17(2).194-8
R H Mahajan , R B Dalal.
36 patients (& 38 ruptures) in a population with mean age of 70 years and Chronic Achilles ruptures(all in excess of 12 weeks).
A slightly unusual technique described in that the location of rupture was not exposed rather the tendon harvested at knot of Henry and muscle belly of FHL sutured to Gastro-soleus proximally.
Reviewed at 12 months 33 /38 could stand on tip toe , 28 excellent and 8 fair results. 5 wound healing complications and 3 patients with reduced push off.
A good paper because it reports on a patient group with one pathology (Chronic Achilles rupture) in whom there would be little debate about the indication and appropriateness of the operation.
Operative treatment of chronic irreparable Achilles tendon ruptures with large flexor hallucis longus transfers.
Foot & Ankle Intl. 2013. 34(8):1100-10.
S Rahm et al
24 feet (22 patients , mean age 52 ) were treated with a “trans-tendinous” technique who were followed for a mean of 72 months and in whom the AOFAS improved from 66 mean to 89 mean though isokinetic power was only 75% of the normal side.
A second group of 18 feet (in 18 patients, mean age ) underwent intra-osseous anchoring. Follow up was 35 months and AOFAS improved from 59 mean to 85 mean and isokinetic power was reduced at follow up to 77% of the normal side.
Reference
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